Dock Leveler

These Dock Levelers is placed at the exterior of the building in a loading bay. This is an actual bridge between the loading area and the vehicle, so as to balance out all the difference in height and distance. It enhance safety and productivity by avoiding multiple handling of the loads.

Various load carrying capacities ranging from 6 tons to 25 tons. There are two types of dock levelers - Standard Lip & Telescopic Lip dock levelers. These Dock levelers are highly advance control panel along with the power pack are available with safety & integration facility as optional.

Dock Leveler

• Feature
• Technical Specification

• Safe conveyance designed CE Certified Dock leveler conforming to EN1398.
• These Dock Levelers are made of heavy duty corrosion-resistant steel.
• The electronic hydraulic system moves the platform to the highest position and then automatically extends the hinged lip, so that the vehicle can be safely loaded and unloaded.
• Anti skid chequered platform to avoid any accidents.
• Separate hydraulic cylinders are provided, two for dock movement & one for lip ovement ensures safe , sturdy operation.
• TheseDock Levelers are integrated with safety valve to prevent any accidents in case of breakdown of hydraulic hose, leakages.
• Specially designed European power pack for heavy use.
• The Dock levelers has Mechanical Safety device for inspection and maintenance operations.
• Integration with existing shutters, sectional doors & other accessories to have smooth, safe operations.
• Rubber bumpers are fixed at the front side of Dock Levelers to prevent damage of it’s structure
• These dock levelers lip is designed to suit various truck sizes. Namely Full Lip Plate, Cut-out Lip Plate & Segmented Lip Plate
• Edge type manual dock levelers are normally installed on the exterior face for low weight pallet movements
• Cantilever type DL can be provided to adjust lower/existing installation of pit size.
• In case of power failure, the Dock Leveler will remain at the current position

Technical Specification	Description
Product	Hydraulic Dock Leveler
Capacity	9.00 Tons; Other Capacity on request ( 6 ton – 25 ton)
UDL	9. 00 Tons
Point Load /Max.	6.00 Tons
Net Weight of Dock Leveler	825 Kg
Platform Operation	Automatic through Hydraulic Cylinder
Lip Operation Method	Automatic through Hydraulic Cylinder
Operation control	Through Control Panel (Protection rating-IP 44, Optional IP 54).
Structure Type	Completely Framed Structure
Platform Size	2000 mm (W) x 2500 mm (L) (However sizes can be customized as per site requirements)
Lip Size	2000 mm (W) x 400 mm (L) (Optional 500 mm)
Shut Height	580 mm (H) (However sizes can be customized as per site requirements)
Working Length	2900 mm (L)
Overall Size	2000 mm (W) x 2900 mm (L)
Travel Range ( Above and Below)	+ 300 mm / - 250 mm
Clear Pit Dimensions	2050 mm (W) x 2500 mm x 585 mm (H)
Loading Platform Height from Road	1250 mm – 1400 mm (as per client’s requirement)
Platform Plate	6 mm thk Antiskid Chequered Plate
Stiffeners below chequered plate	3 mm thk (However selection will be as per designs)
Hinge Pin	MS Bright bar for Swinging of Lip and Platform
Power Pack
Hydraulic Power Pack	European Make power pack comprising of Drive, Pump, Oil tank
Electric Motor Details:
Power	1.1 KW
Voltage	400 V
Current	4.7 A/ 2.7 A
Frequency	50 Hz
Pump:
Flow Rate	Min. 2.5 LPM - Max. 20.0 LPM
Pump Pressure	160 Bar
Safety valve set pressure	170 Bar
Hydraulic Oil Tank Capacity	7 litres
Maximum slope can be achieved	70
No. of Platform Cylinders	2 nos
No. of Lip Cylinders	1 no
Hydraulic Hose length	3 mtr (as per our standard)
Accessories(Optional)	Safety Accessories Rubber Bumper Fixed Bollards Wheel chocks Vehicle guides Vehicle Restraint Indicative Accessories Flashing Lamp Traffic light
Surface Finish
Finish	Standard finish with 1 coat of epoxy primer and 2 coats of epoxy paint, platform- Blue and Base frame- Black with safety reflective taps